Introduction Static electricity is often overlooked in cleanroom environments and the results of this oversight can cause a reduction in profitability. In some factories where the effects are not studied and understood, they are dealt with by budgeting a reduction in production yield for unforeseen issues. Static charge and its effects certainly can be understood and it can be kept in check. The purpose of this article is to remove the “Black Magic” from the issue, explain how it affects the manufacturing process and discuss remedies
What is special about a cleanroom? A cleanroon is a unique environment. For many applications it is regulated to a low relative humidity (RH) to optimize the process. Much of the particulate contamination is excluded by massive amounts of air filtration involving high efficiency particulate air (HEPA) filters. Objects in the cleanroom are wiped down before they can enter into the room. As it turns out, these actions are very good for maintaining an ultra clean environment but they are also the prescription for achieving massive levels of static charge in a cleanroom.
It is well known that static charge is created efficiently in a low humidity environment. It is commonplace for individuals to get stung by a spark when they reach for a doorknob in the winter time. Buildings are heated and lower RH results from the temperature rise. This same effect causes the rate of static charge generation to be higher in a cleanroom, especially a low RH cleanroom, than in a conventional room.
Once static charge has been generated by contact with other materials, nature has several methods to dissipate the charge. The first mechanism is conduction of this electrical charge to ground through any surface contamination on the object. Normally, such contamination, for example oil from a person’s hands, is removed from the object before it enters the cleanroom and the object remains clean because the products are only handled by gloved hands.
The only mechanism remaining for the natural dissipation of surface charge is the presence of ions in the air. These ions are created by naturally occurring radioactivity and by other items like runner water and electrical motors. Unfortunately, ions cannot pass through a HEPA filter – they are attracted electrostatically to the materials of the HEPA filter – so they are removed from the air entering the cleanroom.
To complicate matters further, most cleanrooms employ many insulators such as glass and plastic. Teflon, for example, is an incredibly effective insulator and holds onto its static charge aggressively. Glass and other plastics are also very effective insulator. As a consequence of the above argument, cleanrooms allow static charge to be generated very efficiently and dissipated very poorly. The result is levels of static charge which far exceed those in conventional rooms.For the full article and to learn how to control ESD in a cleanroom, follow this link to “Static Electricity in Cleanrooms.” Levit graduated from Case Institute of Technology, Cleveland, Ohio with a BS degree in physics with honors. In 1970, he earned a Ph.D. in Experimental High Energy Physics from Case Western Reserve University. He can guide you to a more profitable factory by eliminating the sources of ESD damage, mitigating microcontamination issues and identifying EMI from ESD that is effecting your robotics and automated test systems. Contact LBL Scientific by Phone at 925-788-2969.