Semiconductors

The semiconductor industry is a sector that designs, manufactures, and sells semiconductor devices, which are essential components in nearly all modern electronics. Semiconductors are materials that have electrical conductivity between that of a conductor (like metal) and an insulator (like rubber). They form the backbone of modern electronics, including processors, memory chips, sensors, and other integrated circuits used in a wide range of products like computers, smartphones, medical devices, automobiles, and more. The semiconductor industry relies heavily on anti-static products because electrostatic discharge (ESD) can severely damage the delicate and sensitive components involved in semiconductor manufacturing. Semiconductor devices are extremely sensitive to electrostatic discharge, even small static charges can cause permanent damage to the chips or alter their performance. This can lead to defects, reduced functionality, or complete failure of the semiconductor components. Semiconductors are used in a vast array of high-performance applications, so quality control is paramount. Any defects caused by ESD can compromise the quality and reliability of the final products, leading to faulty electronics in consumer and industrial applications. A significant portion of the semiconductor manufacturing process involves handling tiny, intricate components that are extremely vulnerable to static. Using anti-static products helps prevent failures and waste during production, thus reducing the overall cost of production. Semiconductor fabrication often occurs in cleanrooms—highly controlled environments designed to minimize dust, contamination, and static. Anti-static products ensure that the conditions remain optimal for the production of these highly sensitive devices.
Image

The semiconductor industry uses a range of anti-static products to manage and control static electricity. Some of the most common anti-static products include:

Static Control Cords and Wrist Straps

These wrist straps are worn by personnel to discharge any static charge safely from their bodies before they handle sensitive components. They are typically grounded to ensure that any potential charge is neutralized before it can reach the semiconductor devices.

Image
WB5050 Series Dual Conductor Metal Wrist Band and 5ft Coil Cord Set
Image
WB8016 Wrist Band with Fabric Clasp Band - Band Only
Image
WB7100 Series Dual Conductor Fabric Wrist Band and 10ft Coil Cord Set
Image
WB0026 Single Wire Maroon ESD Wrist Band 4mm snaps - Maroon

Anti-Static Mats

Anti-static mats are placed on work surfaces where semiconductor components are assembled or tested. These mats are designed to dissipate static charge, preventing it from accumulating on the devices. Workbenches may also incorporate conductive or dissipative materials to help protect sensitive semiconductor parts.

Image

MT2500 Series: Two-Layer ESD Rubber Pre-Cut Table Mats - 0.060" Thick

Image

MT4000 - Textured Two-Layer ESD Rubber Table Mat - 0.080" Thick Full Rolls

Image

ESD Safe Shelf Liners - Durable ESD Rubber

Image

MT4500 Series: Two-Layer Rubber ESD Table Mats - 0.080" Thick Full Rolls

Ionizing Air Blowers or Guns

Ionizers are used to neutralize static charges in the air or on objects. In the semiconductor industry, these devices are used to prevent static buildup in cleanroom environments, as they release both positive and negative ions into the environment to neutralize any charges that might accumulate.

Image

Ptec IN5500 Self-Cleaning Bench Top Ionizer

Image

BFNG10 Ionizing Blow Off Gun

Image

Ptec IN4200 Airflex Flexible Neck ESD Ionizing Nozzle - Mountable

Image

BFN802 Two Fan Overhead Ionizer with LED Task Light

ESD Safe Gloves and Clothing

Workers in semiconductor cleanrooms often wear anti-static gloves, smocks, and other clothing made from special materials to prevent static buildup on their bodies. This ensures that they don’t accidentally transfer any static charge onto sensitive devices during handling.

Image

Black 9010 Series ESD Jackets: Lapel Collar, ESD Knit Cuff

Image

White 9010 Series ESD Jackets: V-Neck, ESD Knit Cuff

Image

GL4500P - ESD Nylon Inspection Gloves - Palm Coated

Image

Light Blue 9010 Series ESD Jackets: Lapel Collar, ESD Knit Cuff

Anti-static Flooring

In semiconductor production areas, anti-static flooring helps prevent the buildup of static electricity from foot traffic. This type of flooring is either conductive or dissipative, ensuring that any static charge is either safely grounded or neutralized in the environment.

Image

ESD Mat & Table Top Cleaner - Gallon

Image

CTM Series - Cleanroom Sticky Mat Aluminum Frame

Image

FM8 TileSTAT Tiles - Borders

Image

FM66036BK ComfortGEL Cleanroom ESD Anti-Fatigue Mats - 3'x5' - Black

Anti-Static Brushes

These brushes are designed to neutralize static electricity on surfaces by gently brushing away static charges without damaging the material. They are often used to clean films, papers, or other materials that are sensitive to static buildup.

Image

ESD Conductive Brushes

Have more questions? Reach out to us and we will be happy to assist!

Contact Us