Semiconductors

The semiconductor industry is a sector that designs, manufactures, and sells semiconductor devices, which are essential components in nearly all modern electronics. Semiconductors are materials that have electrical conductivity between that of a conductor (like metal) and an insulator (like rubber). They form the backbone of modern electronics, including processors, memory chips, sensors, and other integrated circuits used in a wide range of products like computers, smartphones, medical devices, automobiles, and more. The semiconductor industry relies heavily on anti-static products because electrostatic discharge (ESD) can severely damage the delicate and sensitive components involved in semiconductor manufacturing. Semiconductor devices are extremely sensitive to electrostatic discharge, even small static charges can cause permanent damage to the chips or alter their performance. This can lead to defects, reduced functionality, or complete failure of the semiconductor components. Semiconductors are used in a vast array of high-performance applications, so quality control is paramount. Any defects caused by ESD can compromise the quality and reliability of the final products, leading to faulty electronics in consumer and industrial applications. A significant portion of the semiconductor manufacturing process involves handling tiny, intricate components that are extremely vulnerable to static. Using anti-static products helps prevent failures and waste during production, thus reducing the overall cost of production. Semiconductor fabrication often occurs in cleanrooms—highly controlled environments designed to minimize dust, contamination, and static. Anti-static products ensure that the conditions remain optimal for the production of these highly sensitive devices.
Image

The semiconductor industry uses a range of anti-static products to manage and control static electricity. Some of the most common anti-static products include:

Static Control Cords and Wrist Straps

These wrist straps are worn by personnel to discharge any static charge safely from their bodies before they handle sensitive components. They are typically grounded to ensure that any potential charge is neutralized before it can reach the semiconductor devices.

Image
WB5100 Series Dual Conductor Metal Wrist Band and 10ft Coil Cord Set
Image
WB1839 Single Wire Wrist Band & Coil Cord Set - 6ft, 10mm snaps
Image
WB0017 Single Wire Wrist Band 7mm snaps - Blue
Image
WB1738 Single Wire Wrist Band & Coil Cord Set - 6ft, 7mm snaps

Anti-Static Mats

Anti-static mats are placed on work surfaces where semiconductor components are assembled or tested. These mats are designed to dissipate static charge, preventing it from accumulating on the devices. Workbenches may also incorporate conductive or dissipative materials to help protect sensitive semiconductor parts.

Image

VinylStat B - 3 Layer ESD Table Mat w/ Foam Back

Image

IDP-STAT® MT5500 Series: Cleanroom ESD Table Mats

Image

VinylStat A - 3 Layer Premium ESD Table Mat Full Rolls and Pre-Cut Sizes

Image

ESD Safe Shelf Liners - Durable ESD Rubber

Ionizing Air Blowers or Guns

Ionizers are used to neutralize static charges in the air or on objects. In the semiconductor industry, these devices are used to prevent static buildup in cleanroom environments, as they release both positive and negative ions into the environment to neutralize any charges that might accumulate.

Image

Ptec IN6200 ESD Ionizing Gun

Image

Ptec IN3425 AC Ionizing Nozzle

Image

Ionizer Output Nozzle Tips

Image

Ptec IN4200 Airflex Flexible Neck ESD Ionizing Nozzle - Mountable

ESD Safe Gloves and Clothing

Workers in semiconductor cleanrooms often wear anti-static gloves, smocks, and other clothing made from special materials to prevent static buildup on their bodies. This ensures that they don’t accidentally transfer any static charge onto sensitive devices during handling.

Image

ESD Jackets: Medium Weight 9010 Fabric, V-Neck, Snap Cuff

Image

GL4500P - ESD Nylon Inspection Gloves - Palm Coated

Image

ESD Lab Coat: Lapel Collar, Heavyweight 5049 Fabric, Snap Cuff

Image

GL2500 - ESD Level 3 Cut Resistant Gloves - Uncoated

Anti-static Flooring

In semiconductor production areas, anti-static flooring helps prevent the buildup of static electricity from foot traffic. This type of flooring is either conductive or dissipative, ensuring that any static charge is either safely grounded or neutralized in the environment.

Image

FM8 TileSTAT Interlocking ESD Rubber Anti-FatigueTiles - 3'x3'

Image

Sticky Mat Mounts

Image

FM104X32 - FM10 GrooveSTAT Conductive V-Groove Rubber Matting - Full Roll - 4x32

Image

FM52X3 ComfortDOME ESD Anti-Fatigue Mat - 2'x3'

Anti-Static Brushes

These brushes are designed to neutralize static electricity on surfaces by gently brushing away static charges without damaging the material. They are often used to clean films, papers, or other materials that are sensitive to static buildup.

Image

ESD Conductive Brushes

Have more questions? Reach out to us and we will be happy to assist!

Contact Us